Our specialist expertise in prefilled syringe packaging covers assembly, labeling, blistering, and cartoning. You can trust us to deliver.


Your needs shape our prefilled syringe offering
We can handle a range of prefilled syringe sizes, from from 1 to 5 ml. Our capabilities encompass the assembly of syringes with and without safety devices. We handle automated processes such as plunger rod insertion, safety device application, finger flange attachment, and back-stop addition. We also provide the flexibility the automated insertion of additional components, including needles, as required. Our services cater to both clinical and commercial scales, and we can grow and adapt as your priorities change.

Passionate about propelling your supply chain into the future
Our skilled team of specialists excels in crafting tailored, comprehensive prefilled syringe packaging solutions that prioritize product integrity. We address even the most intricate packaging challenges associated with pre-filled syringe therapeutics, including packaging and cartoning, blistering in single- and multi-packs, kitting and flexible assembly.


Packaged just for the needs of biopharma products
Biologics have unique storage and transport needs. We are always finding new ways to ensure our prefilled syringe packaging offering meets your needs for cold-chain continuity and data assurance to meet biologic-specific regulatory needs.

By choosing Tjoapack as your packaging partner, you can leverage our extensive experience and commitment to quality to deliver exceptional prefilled syringe solutions that meet the highest standards of safety, efficiency, and patient convenience.

Prefilled syringe capabilities

  • Packaging and cartoning
  • Blistering in single and multiple packs
  • Kitting and flexible assembly
  • Cold chain continuity and data assurance
  • Serialization and inventory control
  • Clinical and commercial scale
  • Assembly syringes with and without safety device
  • Automated plunger rod insertion, safety device, finger flange and back-stop
  • Automated insertion of other components (needles, etc)
  • Clinical and commercial scale

Our machinery and technology

In addition to automated lines for packaging prefilled syringes, we have manual lines designed to support you in meeting specialist packaging needs, such as feeding in spare needles, additional leaflets and other extras.

Both lines can cater to a range of barrel volumes, backstop types and other features to meet your unique needs.

Our capability includes:

• Fully automated assembly and assembly verification
• Output of up to 4000 units/hr
• Commercial capacity of 7+ million units annually
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Talk to our experts to discover how we can shape the future of your pharmaceutical supply chain for the better.